Monday, April 4, 2011

Just because I haven’t been posting updates about my project to rebuild the LoCo Railway doesn’t mean I haven’t been tacking on a little benchwork here and a little more there to keep the project going. Whenever I can find twenty minutes or so I sneak down to the basement to see what I can add to it, but there’s been quite a lot going on during the past two weeks to keep me from doing much. For the past five days I’ve spent all day every day downtown with My Darling B at the 13th Annual Wisconsin Film Festival, not thinking of work or anything else except relaxing in a darkened room watching beautifully made films. And the weekend before that I was … well, I can’t remember what we were doing the weekend before that, but it kept me really busy.

Instead of going straight back to work the day after the film fest, My Darling B got the brilliant idea of taking off the Monday after so we could enjoy an emergency back-up, time-delayed weekend during which we could sit around in our pajamas, reading the paper and sipping coffee, in order to put ourselves in the right frame of mind to go back to the office. Did us a world of good.

After this morning’s coffee and pajamas, I stole a few hours this afternoon to cut some plywood for the stretch of road that runs past the front side of the layout. The ply had to be screwed down to the benchwork so it was level from side to side, and so that it ran slightly uphill the long way. Took a bit longer to figure out than I thought it would, but I got there eventually.

Sunday, March 20, 2011

Even though this looks like much the same photo I took of the layout benchwork yesterday, it’s a do-over, because an unwritten but widely acknowledged law of the universe clearly states that we can’t have it exactly right the first time, can we?

In point of fact, the big doughnut I cut out and glued together yesterday was exactly, but exactly as big as I meant to make it: sixty inches across. The reason I had to rebuild it was not because the Big Cosmic F.U. reached in and bumped my elbow to make me gank up an angle or cut a board too short. No, what happened was that, for reasons I can’t quite wrap my head around, I figured that the doughnut had to be sixty inches across. That was not correct. The doughnut had to be sixty-nine inches across, and the difference is significant enough that I could not fudge it, alter the plan just a little bit and use the sixty-inch doughnut after all. There will be no fudging going on here. I’m sticking to the plan.

So, after I pulled my head completely out of my ass – knock wood – I revved up the table saw again and ripped another two-by-four sheet of plywood into eight-inch-wide lengths, then chopped them up into angled pieces with the miter saw and glued them together to make the much wider doughnut that you see in the updated photo. And now I’ve got a roadbed that matches the plan of the layout, and all will be well. Huzzah.

Saturday, March 19, 2011

I spent about three hours trying to figure out how to make this goddamned thing.

I needed a great big doughnut-shaped piece of plywood sixty inches across I could lay a curve of railroad track on. The easiest way to do this is: Get a sheet of plywood sixty inches wide, draw a big circle on it, cut the circle out with a jigsaw – done!

But that leaves you with a big sheet of plywood with a sixty-inch hole cut out of the middle that you can’t do much with, if anything. To use the plywood up as completely as possible, I figured that I could cut it into nine-inch-wide strips, then cut the strips into much shorter blocks with ends angled so that, when I put them together, they would make an almost-circle. I figured a twelve-sided shape would give me the best circle, and I knew that I would have to cut the ends at a fifteen-degree angle, but the part I had the hardest time figuring out was how long to make each piece.

You’d think the internet would have the answer to this, but it doesn’t, or at least it doesn’t have an answer I can understand. Most of the forumlas I found had cosines and square roots and all that geometrical crap I didn’t understand when I had a teacher to pester with stupid questions. No teacher hanging around my house today, though, so I had to come up with something on my own.

And what I came up with was this: The big circle was sixty inches in diameter. That means the circumference was almost one hundred eighty-eight and a half inches. I wasn’t building a circle, I was building what is technically known as a dodecagon, but twelve sides is so many that it almost looks like a circle, so I figured each piece of it should be fifteen and three-quarters inches long on the outside by dividing 188.5 by twelve and calling it close enough.

And you know what? It worked. I started getting kind of worried as I cut up the plywood pieces because they looked too short, but after I pieced it together I laid a tape measure across the whole great big thing and what do you know, it turned out to be sixty inches across. You’re as amazed as I am, aren’t you?

Sunday, February 13, 2011

It’s another post about the big plywood box I’m building in the basement! I keep adding to it even though I haven’t brought it to your attention in quite a while. If I had, the posts would have looked something like this: It’s a big box. It’s a bigger box. It’s an even bigger box. So you can probably see why I haven’t mentioned it.

I’ve been making the box bigger and bigger each weekend by adding more benchwork on either side. It would make one hell of a great basement bar if I changed gears at this point and put a walnut top on it right now, lined the wall with shelves for gin and rum, and hung a disco ball from the ceiling. Too bad I don’t drink anything stronger than beer. And I’m boring. A basement bar just doesn’t fill any of my social needs.

A basement train set, on the other hand, suits my social needs perfectly. Make what you want out of that, I’ve come to terms with it. So there won’t be any walnut top, no bottle-lined shelves and no disco ball. Instead, there will be fluorescent lighting and a nifty control panel to make the trains go around. It’s not as wild and crazy as a bar but it’s still kind of fun if you never bothered to mature any farther than eight years old.

The train tracks will make a big figure eight, crossing in the middle of the room over the big box in the center, so I’ve been working on building the bench tops that reach out like wings from either end of the middle. Last weekend I added wings to the right, and although you can’t quite see it in this photo, I spent a few nights this week putting together one of the wings on the left. Then I had a facepalm moment.

I realized as I was finishing up the left-hand wing that after the benchwork was put together I’d have one hell of a time turning on the overhead fluorescent lights. Up until this point I’d been walking right up to them and yanking on the pull chain. That’s no problem right now, but after the benchwork covers the floor and fills in that whole end of the basement I won’t be able to walk over to the lights on the far side of the room at all, so building the benchwork came to a screeching halt while I mulled over how to wire together all the lights.

And that’s what I’ve been doing this weekend. A few trips to the hardware store, a few hours on a stepladder, a little cussing and some sore muscles later, and now the lights are plugged into a series of overhead electric outlets that are connected by an easy-to-get-to switch on the wall. And now I can get back to building a great big box.

Sunday, January 30, 2011

Day One of the Rebuild of the New Lost Continent Railway: The benchwork. [I know it looks like a big, empty box with no sides. Play along with me here.]

I’ve been pecking away at this a little bit through the week, whenever I could find an hour or two after dinner. The frames at the ends and in the middle of the bench are salvaged from the previous incarnation of the LoCo but I had to clean them up a bit to make them work for this layout: saw off some dowels, pull out some nails, shorten the legs from fifty-three to forty-eight inches, and add blocks to the corners to make the bench a bit more rigid (I hope).

They were cleaned up and ready to go this morning and I had even found time to rip a set of rails from three-quarter inch plywood, so I after our Sunday morning routine of coffee and a show I changed out of my jammies into some work trousers and began the first steps of piecing together the New Lost Continent Railway.

I finished the frame nearest the camera this morning, working slowly to see how well the salvaged pieces fit together as part of the new plan. I thought of this mostly as a test; if it didn’t work out, I was going to chop it up into little pieces and start over again with new lumber. Happily, it went together so smoothly that I ripped four more rails this afternoon and pieced together the back half of the bench this evening.

This is about all I had time for today. To go on to the next step, which will have to be moving a pile of books out of the corner if I want to have the room I need to keep building, I’ll have to go back to eking out an hour here and there after supper.

Sunday, January 23, 2011

WHAT HAVE I DONE?

I demolished my model train layout this weekend. The original section still stands, but only because it’s going to take me the better part of a day to disconnect the electrical fixtures and unscrew all the hardware that I’ve attached to it over the years. I’m hoping to begin rebuilding later this week.

This is all John Armstrong‘s fault, or that’s who I’m going to blame, anyway. Ever since I laid eyes on a track plan he drew for the August, 1953, issue of Model Railroader, I’ve been dreaming about building it.

First, I tried to adapt it to fit the bench work I’d already built. I didn’t want to tear it down and start over, because, you know, yuk. But no matter how I fiddled with it, I couldn’t get it to fit. And the more I fiddled with it, the more I knew that fiddling with it would only make it so much less fun than the plan that Armstrong drew in the first place.

So I started to think in terms of building the plan as is, or nearly so. Armstrong’s 5 x 10 plan called for a minimum radius on the main line of twenty-four inches, with eighteen-inch curves on the branch lines. I didn’t want the curves to be quite so tight, and I had more room to play with, so I drove over to the library one afternoon last week and used their copier to enlarge the drawing until it was twelve inches on the long side. Then I re-drew the grid lines on the layout to make it a 6 x 12 plan. Finally satisfied that I could make the curves almost thirty percent bigger and still fit it into the back of the basement, I tried to get myself into a frame of mind that would let me demolish the bench work I’ve been building up for the last four years.

I started by picking noncommittally at the acoustic tiles I’d used instead of homasote for the track bed, just to see how cleanly I could separate it from the masonite subfloor. Pretty cleanly, it turned out. The tiles were way too easy to pry off with my fingers, and I could peel the acrylic adhesive completely off the masonite with a chisel in one long stroke with a little practice. In no time at all I’d carved up the rest of the tiles with a craft knife and was prying them off one at a time until they were all stacked at my feet. And I had to admit to myself at that point that I was pretty goddamned committed to demolishing the rest of it.

The masonite was glued to the cross-braces of the bench work but came up surprisingly easily without cracking. I’ll be able to reuse almost all of it as subfloor for the roadbed on the new layout. Next, I knocked all the cross-braces out with a few taps from a hammer. They were just glued in, too. I undid the screws fastening the benchwork frame to the Phase II module next, then broke the frame down until nothing was left but the end brackets. I’m going to cut each one of them in half, add a leg and use them as part of the bench work to brace up one end of the new layout.

I still had quite a bit of steam built up, so I started demolishing the long module on the end of the layout by severing the bridge that connected it to the station yard. This was also glued together and easy to knock to pieces with a few taps of the hammer. Quite a bit of the bench work was assembled this way, but the crossover bridge was a kludge so head-slappingly jerry-rigged that I’m amazed how well it held up under the onslaught of my periodic abuse. I laid down and tore out track over this part of the layout at least three times and it never gave way. Thank goodness.

That done, I began tearing the tiles off the long module, then cleaning up the masonite, and finally throwing away all the junk. That last step ran a close second to the hardest thing I did, including tearing to pieces the layout I built with my own two loving hands, as temps have hovered around ten degrees all day, which is why I spent pretty much all afternoon in the basement working on my layout. I was outside a grand total of maybe ninety seconds and I FROZE MY NIPPLES OFF! Literally. I now have no nipples.

Now I’m down to the really hard part: Getting all the passenger cars and kit boxes and tools and other crap that’s piled up on the bottom shelf of the original module, which I’ve been using as a work bench, and moving it away some place else, any place else, so I can finish this demolition and start rebuilding.

As it turned out, cleaning up all that crap didn’t take as long as I thought it would: I had just about all of it loaded into boxes and stashed on the other side of the basement with enough time before lunch to tear all the tiles off the top and peel the adhesive off the masonite. The clean-up went so quickly because a lot of the kit stuff was still in the original boxes or the original box was close by, and quite a lot of the small parts that were part of a model I’d been working on were already carefully stored in small boxes or pill bottles. I’ve lost a lot of parts to carelessly leaving them on the desk top, thinking it would be just a very short time before I put them back. Now that I know that never happens, I always drop parts into boxes or bottles as I take them off.

After pulling up all the tiles, cleaning off the masonite boards and stashing them away I still had a little time left before lunch, so I dismantled the portion of the bench work that I added on to the original bench, which was only four feet long and just under three feet wide. This was what I started with five years ago, what would have been my N-scale shelf layout that was almost immediately abandoned for an HO-scale shelf layout. I never had a plan for either one, just an idea in my head that was constantly morphing, and as soon as I started on the HO-scale layout it morphed again into a layout that would need more room, hence the addition, and every addition after that.

These constant changes were fun to pursue for a while, but over the years they’ve only grown frustrating as I’ve never had a track that I can run trains over. BUT NOW, I HAVE A PLAN! And I’m not going to change it in any way at all. I’ve drawn a sketch for the bench work and I’m going to start putting that together this week. Six by twelve, it’s going to run the length of the back wall, just as this one eventually did, but it’s not going to take up nearly as much of the room as the old one did, and there will be two openings in it, one on each end, so all of the track, even the corners, will be within reach without pulling a muscle or standing tip-toe on a stepladder, something I couldn’t count on before.